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Back-purge radar level gauge: high stability and accurate level measurement in dust environment

2025-04-01 16:02:00 Visits:8162Author:yigeqi
In modern industrial production, level measurement is one of the key links to ensure the stability and efficiency of the production process. However, in factory environments with a large amount of dust, traditional level measurement devices often face serious problems of dust interference, resulting in a decrease in measurement accuracy and even equipment failure.


In response to this situation, EGE has launched an anti-purge radar level gauge, which effectively addresses the challenges of level measurement in high-dust environments.


The EGE anti-purge radar level gauge adopts microwave radar technology and measures the level by transmitting microwave signals and receiving reflected signals. Different from traditional contact level gauges, the radar level gauge has the advantages of non-contact measurement, high precision, and strong anti-interference ability. However, in a high-dust environment, dust is likely to accumulate on the radar antenna, affecting the transmission and reception of signals and leading to measurement errors.


Radar level gauge


To solve this problem, the EGE anti-purge radar level gauge is equipped with a dedicated purge pipe. The purge pipe blows clean gas (such as compressed air or nitrogen) to the radar antenna continuously or intermittently to prevent dust from accumulating on the radar antenna and ensure the stable transmission of radar signals.

The dedicated purge pipe, by blowing clean gas continuously or intermittently, effectively prevents dust from accumulating on the radar antenna, making it an ideal choice for level measurement in high-dust environments:

Prevent dust accumulation

In a high-dust environment, dust is likely to accumulate on the radar antenna, affecting the measurement accuracy. The purge pipe blows clean gas continuously, effectively preventing dust from accumulating on the radar antenna and ensuring the stability and accuracy of the measurement signals.

Extend the service life of the equipment

Dust not only affects the measurement accuracy but also causes corrosion and wear to the electronic components and mechanical parts of the radar level gauge. The use of the purge pipe can reduce the damage of dust to the equipment and extend the service life of the equipment.

Reduce the maintenance frequency

Traditional level gauges in high-dust environments require frequent maintenance and cleaning, increasing the maintenance cost and workload. The anti-purge radar level gauge, through the function of the purge pipe, reduces the impact of dust on the equipment, and lowers the maintenance frequency and cost.

Improve the measurement accuracy

The accumulation of dust will lead to the attenuation and reflection of radar signals, affecting the measurement accuracy. The use of the purge pipe can ensure the stable transmission of radar signals, improve the measurement accuracy, and ensure the stability and efficiency of the production process.

In addition to the additional advantages brought by the purge pipe, the EGE radar level gauge itself also has many irreplaceable advantages:

Non-contact measurement: There is no need to contact the measured medium, avoiding contamination of the medium and wear of the equipment.

High precision and high reliability: 80G continuous frequency modulation wave testing, HART 7 communication protocol, which can accurately measure the level of various media, and is suitable for a variety of media such as liquids, solids, and slurries.

Strong anti-interference ability: SIL certification, lightning protection and explosion protection, not affected by environmental factors such as temperature, pressure, steam, dust, etc., and is suitable for complex working conditions.

Easy installation and low maintenance cost: Compact structure, flexible installation, and no need for frequent calibration and maintenance, reducing the use cost.

With its excellent performance, the EGE anti-purge radar level gauge has demonstrated outstanding applicability in various level measurement scenarios in high-dust environments (the following are only some examples).


Industry applications


Cement factory: A large amount of dust is generated during the cement production process, and traditional level gauges are difficult to deal with. Through the function of the purge pipe, the anti-purge radar level gauge effectively prevents dust accumulation and ensures the accuracy of level measurement.


Steel mill: During the steel production process, there is a lot of dust around equipment such as blast furnaces and converters. The anti-purge radar level gauge can work stably in such harsh environments and ensure the reliability of level measurement.


Chemical plant: In chemical production, both dust and corrosive gases coexist. The anti-purge radar level gauge can not only prevent dust accumulation but also resist the erosion of corrosive gases, ensuring the long-term stable operation of the equipment.


Grain processing factory: A large amount of dust is generated during the grain processing process. The anti-purge radar level gauge can effectively deal with dust interference and ensure the accuracy of level measurement during grain storage and processing.


With the multiple advantages of the purge pipe and the excellent performance of the radar level gauge itself, the EGE anti-purge radar level gauge not only solves the measurement problems in high-dust environments but also provides users with a more efficient and economical level measurement solution!

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